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DUST HUNTER

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  • AUTOMATIC DUST (STATIC ELECTRICITY)ELIMINATING DEVICE

  • DUST HUNTER is the device that cleans "CLEAN DASH ROLLER" automatically.We design and produce DUST HUNTER in accordance with the line of your company and location of installation etc.

  • Full automatic, enable to remove dust (static electricity) safely from the work.Dust adhesion is causing defectiveness in quality, spoilage, and cost up etc.
    It is the big problem for the production factory that should be settled
    Techno Roll developed sticky rubber roll and have tried the removing of dust by using this.

DUST HUNTER

DUST HUNTER

Structure of DUST HUNTER

  • Basic structure is 2 pairs of "CLEAN DASH ROLLER" touch the partner material alternately. When one side taking dust, the other side is self-cleaning and be ready for next shift. The alternation is done before dust accumulates full on the surface of the roller and the roller's dust collecting ability falling down. This alternation is repeated.

  • Automatic cleaning start when the roller parted from partner material and comes to the cleaning location. Cleaning unit, while applying the cleaning solvent to the roller and wiping dirt , is moving.The cleaning process completes when cleaning unit returns to an original location and the solvent dries.

  • Cleaning pad is made with thick non-woven fabric.

  • Although it depends on the sizes, usually cleaning time is from 3 minutes to 5 minutes.

  • After checking the removing efficiency of dust, the frequency of cleaning is able to set optionally by the timer.

  • Control board is a small size with touch panel easy to use.

  • When cleaning liquid or cleaning pad decrease alarm is lighted and stop the machine temporary.
    (The exchange of the Pad cloth and supplement of "Creantol " are not automatic. )

  • Correspondence to prevention of explosion and clean room is possible.

Dust Hunter establishment achievement

  • Thin steel zinc plating line factory

  • Tin plate printing

  • Aluminum sheet process factory

  • Stainless steel skin pass line factory

  • Stainless steel tension leveler factory

  • Plastic film, gravure printing press facrory

  • Video tape manufacturing factory

  • Shadow mask factory

  • Car press line factory

  • Converted paper slitter factory

  • Web printing machine factory

  • Print plywood manufacturing factory

  • Card board printing factory

  • Corrugated fibreboard, flexo -grafic press factory

  • Plastic laminating factory

  • Paper manufacturing factory

  • Copper foil manufacturing factory

  • Printed-wiring board manufacturing factory

  • Before forming process

INSTALLATION EXAMPLE OF DUST HUNTER

Dummy

Establishment effect of CLEAN-DASH roll (example)

1) Application to a conveyor belt
The belt waste adhesion number / 1500 m2
  Maximam Minimum Average defect incidence
Before establishment 65.6 19.3 43.1 8.1%
After establishment 10.3 2.2 6.2 1.5%
2)Polishing line for 18 liter can's metal plate
  5-15Ám 15-25Ám 25-50Ám 50-100Ám 100Ám NAS grade
Before 760 37 20 1 0 NAS2grade
After 25 0 1 0 0 NAS00grade

Cleaning solvent for CLEAN-DASH ROLL CLEANTOL

There are 4 kinds of CLEANTOL as cleaning solvent for CLEAN-DASH ROLL as follows. If you use solvent other than the following, there is a case that damage the performance of CLEAN-DASH ROLL, therefore use it after testing or consult us in advance.

SOLVENT INFLAMABILITY
CLEANTOL A INFLAMABLE
CLEANTOL G INCOMBUSTIBLE
CLEANTOL SA INFLAMABLE
CLEANTOL AQUA INFLAMABLE

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